Pneumatic Tool Air Hose Production Extruder For Auto Repair Industry

Revised line speed: Vacuum sizing production speed: 10~15 m/min; Air-blowing lightweight thin-wall production max: 40 m/min

Configuration:

No	Equipment	Quantity
1	SJ55/30 or 65/30 Single screw extruder	1set
2	Mould	1set
3	vacuum chamber+cool water tank	1set
4	Haul off machine	1set
5	winding machine	1set

 

1. Complete Line Configuration

1.1 Raw Material Feeding & Drying Unit

1. Automatic vacuum auto feeder: closed dust-free conveying for virgin TPU pellets, avoid dampness and dust pollution.
2. Hot air drying hopper: precisely control temp 80~120℃, keep TPU moisture below 0.05%, prevent hydrolysis, ideal for humid climate like Vietnam & India.
3. Optional gravimetric color masterbatch doser: ±0.2% dosing accuracy for consistent colored TPU hose.

1.2 SJ65 Single Screw Main Extruder (YAOAN Original Design)

• Screw & barrel: 38CrMoAlA, integral nitriding treatment, L/D=28:1, specially optimized for polyester & polyether TPU to avoid scorch and crystal spot.
• Driving: 18.5kW main motor with ABB inverter, Omron multi-zone PID temperature control, tolerance ±1℃.
• Heavy-duty hard-tooth reducer for continuous 24h stable running, suitable for global factory condition.

1.3 Modular Extrusion Die Head for 4–16mm OD Tube

1. Vacuum sizing process: forming by negative pressure vacuum, running speed: 10~15 m/min, for standard thick-wall industrial pneumatic hose with strict OD & wall thickness tolerance;
2. Internal air blowing forming: stable inner compressed air shaping, max running speed up to 40 m/min, for thin-wall lightweight transparent TPU air tube.
   Roundness tolerance ≤0.03mm, wall thickness tolerance ±0.05mm, meet EU & US precision pneumatic standard.

1.4 Vacuum & Gradient Water Cooling Tank

1.5 Online Laser Diameter Gauge (Standard for Export Model to EU & USA)

1.6 Servo Belt Type Haul-off Machine

1.7 Constant Tension Auto Winder with Meter Counter

1.8 Central PLC Control System

2. Finished TPU Air Hose Key Properties

• Raw material: Virgin Polyether / Polyester TPU, RoHS & REACH compliant for European market; food-grade optional for US medical & food automation.
• Working pressure: 1.0MPa at 23℃, burst pressure ≥3.0MPa; temp range: -20℃ ~ +70℃, low-temperature resistant for North Europe and high-temperature resistant for India/Turkey.
• Excellent wear-resistance, oil & acid resistance, repeated bending without crack; transparent type allows visual check of internal air impurities.
• Colors: transparent, blue, orange, black, white & customized color.
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3. Global Application by Export Region

Europe (Germany, Italy, France, Spain etc.)

USA Market

Vietnam

India

Turkey & Middle East

4. YAOAN Export Advantages

1. Complete CE certification, support FDA/RoHS test report for smooth customs clearance in EU, USA, Turkey;
2. Customizable input voltage: 220V/380V/415V to fit US/EU/Vietnam/India local power grid;
3. Full English operation manual + spare parts list, seaworthy wooden package for global shipment.

Why choose YAOAN MACHINERY?
1. Profession: YAOAN only make plastic extruder since 1980s, extensive experience and professional team ensure our leading position in plastic extruder industry.

2. Quality: The quality of products is footstone of enterprise's constant development, always endeavoring to do still better, quality comes first, developing & innovative is our responsibilities;

3. Delivery: We optimize factory management, and improve production flow so as to shorten production period for you in biggest extent;

4. Cost control: We do best to lower down production cost by our inner management improvement, so as to ensure that our products are competitive enough in market, and to realize higher performance-price ratio of our products.

FAQ
Q1: What is the guarantee of the machine?
A1: The guarantee period of our machine is 12 months after the machine is installed well in buyer's factory;

Q2: What package do you use for the machine?
A2: Painted the machine with anti-corrosion oil, and then covered with plastic film, and then packed into wooden case or fixed onto wooden pallet as per clients' requirements, or shall be loaded into container with film packing. After fixed all machines, we will use drying agent to keep container inside dry.

Q3: Do you have instruction manual to guide us if i buy the machine?
A3: Yes, we supply detailed user manual for your reference. PLS read it carefully for guide. If there is still problem which could not be solved, PLS contact us, we are ready to help you anytime.

Q4: What is your service to overseas clients?
A4: We supply perfect overseas service. We shall send engineers to overseas for machine installation and commissioning and test production guide, and also training to the workers of the buyer. And we are ready to give technical support anytime.